Electric Motors: Efficiency & Maintenance
Electric motors are vital to all farm and
agribusiness operations, whether they involve
poultry, swine, cattle feeding, dairy, or
crops. Specific uses include:
- Feed processing and transport;
- Air movement for ventilation of
animal buildings and for crop
drying;
- Refrigeration of milk, eggs, and
other perishables;
- Water pumping for irrigation,
livestock watering, or wash-down
operations.
To begin analyzing electric motor use,
make a list of all motors on the farmstead,
including sizes, locations, and dates they
were installed. This inventory will be
valuable in comparing the amount of energy
used by motors with other end-uses on the
farm. Concentrate on larger horsepower motors
or those with run times averaging six or more
hours per day.
Simple lubrication and cleaning can
improve efficiency and add years to the life
of a motor. Changing motors to
high-efficiency models is another option, but
it's more important to look at the equipment
being driven by the motor. High-efficiency
motors can reduce consumption by only 3 to 8
percent and should be considered only for
higher horsepower motors that operate 2,500
hours or more per year. Simple maintenance
and proper selection of efficient
motor-driven equipment can yield much higher
savings.
Farmers might overlook routine
maintenance, especially if motors seem to be
operating adequately. However, the fact that
a motor is running doesn't mean it is running
efficiently. For example, dirty blades on
ventilation fans can reduce air flow up to 40
percent. Other trouble spots often causing
motors to waste energy include:
- Rusty or corroded moving parts on
motor-driven equipment;
- Clogged condenser coils on
refrigeration systems;
- Dry or worn bearings;
- Belt drives that are too loose, too
tight, or misaligned;
- Incorrect tolerances on irrigation
pump impellers;
- Improper modifications made after
installation
Additional information on motors is
contained in the Electric
Motors Packet that's available through
this website. A videotape and binder of
written materials is included in the packet
that can be borrowed through NFEC. |